Key Bridge Rebuild Project

Key Bridge Rebuild Project: New Form Supply Poised to Support Rebuilding

Rebuilding the Francis Scott Key Bridge: The Right Materials for a Stronger Future

When the Francis Scott Key Bridge collapsed in 2024, it wasn’t just a structural loss—it disrupted a vital transportation link, economic flow, and daily commutes in the Baltimore region. Now, a major infrastructure rebuild is underway, with the Maryland Transportation Authority (MDTA) overseeing the effort to construct a modern, resilient bridge that meets the region’s growing needs.

A project of this scale requires precision, expertise, and the highest-quality materials to ensure long-term durability and safety. New Form Supply has a proven track record of supporting complex bridge and infrastructure projects, supplying precast concrete, reinforced steel, drainage solutions, and protective materials to keep construction on schedule and within budget.

Having played a key role in bridge replacements and large-scale highway projects—including the Walk Bridge Replacement in Connecticut and the I-495 Andover Lawrence Bridge Replacements in Massachusetts—New Form Supply is well-positioned to deliver the essential materials needed for the Key Bridge reconstruction.

As this historic project moves forward, the right suppliers will make all the difference in keeping timelines on track and ensuring a strong, efficient rebuild. With 20 years of industry expertise, a strong network of manufacturers, and a commitment to reliability, New Form Supply is ready to support the construction of the next iconic Key Bridge.

How Long Will It Take to Rebuild the Key Bridge?

The Key Bridge reconstruction is a multi-year effort, with an estimated completion date of October 2028. The process includes:

Preconstruction Work (2025-2026): Data collection, underwater surveys, and soil testing.
Structural Design and Engineering (2026-2027): Planning the bridge’s framework and safety reinforcements.
Major Construction (2027-2028): Building and assembling bridge components, with the goal of reopening to traffic in late 2028.

This four-year timeline reflects the complexity of rebuilding one of Maryland’s most important transportation structures.

The Future of the Key Bridge Design

The new Key Bridge will feature a cable-stayed design, making it Maryland’s first bridge of this type. This innovative approach brings several benefits:

Increased Clearance: The new design raises the clearance over the shipping channel to at least 230 feet, significantly higher than the original bridge’s 185 feet. This ensures safer passage for larger vessels.
Enhanced Safety Features: Advanced ship impact protections will help prevent accidents like the one that led to the bridge’s collapse.
Modern Engineering: The cable-stayed design offers a stronger, more resilient structure that will withstand extreme weather and high traffic loads.

As the Key Bridge rebuild moves forward, ensuring the right materials are sourced from trusted suppliers is critical to delivering a safe, durable, and long-lasting structure.

“We understand that a successful bridge build depends on more than just materials—it requires precision, reliability, and a strong supply chain. Our 20 years of experience in heavy infrastructure projects have built a trusted network of suppliers, ensuring that we can source the right materials on time and on budget. By keeping procurement efficient and seamless, we help contractors stay on track, avoid costly delays, and deliver a durable, high-performance bridge that stands the test of time.”
MICHELLE SCHLECK

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Essential Materials for the Key Bridge Reconstruction

Rebuilding the Key Bridge requires a range of specialized materials to ensure its strength, longevity, and efficiency. New Form Supply can provide:

Precast Concrete for Structural Integrity

Precast concrete is essential for accelerating construction timelines and ensuring durability. Our heavy construction supply solutions include:

Bridge Deck Panels – Long-lasting and high-strength road surfaces.
Structural Beams & Girders – Support elements designed for extreme loads.
Barrier & Parapet Walls – Enhanced safety for vehicles and pedestrians.

By supplying high-quality precast materials, New Form Supply helps streamline construction and ensures consistent structural integrity.

Reinforced Steel for Maximum Strength

The Key Bridge reconstruction demands reinforced steel that can withstand high traffic loads and environmental conditions. We offer:

High-Strength Rebar – Ensures concrete structures remain strong and resilient.
Steel Mesh & Mats – Additional reinforcement for high-impact areas.

Durability is non-negotiable in bridge construction. With New Form Supply’s strong industry partnerships, we provide only the highest-grade steel to support long-term bridge performance.

Drainage Solutions to Prevent Water Damage

Proper stormwater management is critical to protecting the Key Bridge’s foundation and roadway. Our drainage solutions include:

Box Culverts – Large-scale water flow management for flood prevention.
Drainage Pipes & Inlets – Designed to remove excess water from the bridge deck.

Without proper drainage infrastructure, water buildup can weaken bridge foundations. Our solutions ensure efficient water flow, extending the bridge’s lifespan.

Protective Coatings & Sealants for Longevity

To withstand Baltimore’s harsh weather conditions, the new Key Bridge will require advanced protective coatings. New Form Supply provides:

Epoxy Coatings – Corrosion protection for steel reinforcements.
Joint Sealants – Prevents moisture infiltration that can weaken materials.

With the right protective solutions, New Form Supply helps safeguard the bridge against long-term wear and tear.

Proven Experience in Bridge Construction

New Form Supply is not new to bridge rebuild projects. Most recently we played a key role in major bridge and infrastructure projects, including:

Walk Bridge Replacement – Norwalk, CT

One of Connecticut’s largest infrastructure projects, the Walk Bridge Replacement required specialized precast materials and efficient supply chain coordination. New Form Supply’s contributions ensured materials arrived on time, preventing costly delays. [Walk Bridge]

I-495 Andover Lawrence Bridge Replacements – Massachusetts

As part of this high-traffic highway improvement project, New Form Supply provided drainage solutions and structural components to keep the project on schedule.

These projects showcase our expertise, reliability, and ability to support complex, large-scale bridge construction—making us the perfect fit for the Key Bridge rebuild. [Andover Lawrence Bridge]

Why New Form Supply Is A Great Option for Key Bridge

Heavy building contractors need a materials partner who offers more than just supply—they need expertise, reliability, and problem-solving. New Form Supply provides:

Proven experience in major bridge projects
On-time, high-quality material deliveries
Strong partnerships with top manufacturers
Customized solutions to fit complex infrastructure needs

By choosing New Form Supply, heavy building contractors and government offices gain a strategic partner that ensures the Key Bridge reconstruction moves forward smoothly, efficiently, and successfully.

Let’s Build the Future of Baltimore Together

The Key Bridge rebuild is more than a project—it’s a mission to restore Baltimore’s infrastructure and ensure safe, efficient transportation for future generations. New Form Supply is ready to support this critical rebuild with expert solutions, high-quality materials, and proven experience.

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